Replacing the material flow computer during operation

Initial situation:

B. Braun is one of the world's leading manufacturers of medical technology and pharmaceutical products and services.

The high degree of automation at the Melsungen site is a key success factor. From the ERP system to the machine: IT systems control logistics and production from end to end and are continuously adapted and modernized in line with changes.

The existing material flow computer (MFR) for production LIFE 1 (Leading Infusion Factory Europe) was now to be replaced. During the replacement, ongoing operations (24/7) were not to be impaired.

Following the changeover, another new production plant was to be connected to the material flow control system.

Solution:

The existing material flow computer was replaced with the UniWare-MFS material flow control system.

The following challenges were successfully mastered during the changeover to the Unitechnik system:

• Fulfilling the very high quality and validation requirements in production (GAMP)
• Conversion of the MFS during ongoing operations as production takes place "around the clock"
• Numerous interfaces to higher-level and lower-level systems such as production management systems, automated guided vehicles and pallet conveyor technology

In addition to the MFS connection, Unitechnik also implemented the pallet conveyor technology and the racking system for the new production plant.