Logistics solution for gas cylinders at three central locations

Logistics for highly automated filling stations

Initial situation

At central locations in Germany and Sweden, the Linde Gases Division has decided to increase the degree of automation of its filling plants. The goal for intralogistics was to completely replace in-house forklift traffic

This applies to the newly built plant in the Dorsten/Marl industrial park as well as to the plants in Unterschleißheim near Munich and in Enköpping in Sweden.

Solution

As a manufacturer-independent system integrator, Unitechnik advised the international industrial gases specialist right from the design phase. The three systems implemented are based on the jointly developed concept.

The high degree of automation leads to information transparency in all warehouse processes, reduces storage and process costs and meets the high safety requirements. There is no longer any forklift traffic within the buildings.

The particular challenge was to transport and store the 22 different heavy-duty load carriers (up to a maximum of 1.7 tons) with a maximum of 12 gas cylinders without sub-pallets.

The high storage density is achieved by means of 3-deep storage.

Technology and key figures

using the example of Marl

High-bay warehouse as a silo

  • approx. 70 m long, 18 m wide, 13 m high
  • 2 aisles
  • 4 levels
  • approx. 2,000 storage locations
  • Triple-deep storage


UniWare

  • Warehouse management system
  • System visualization
  • Host connection Manufacturing Execution System (MES)
  • Connection to external automated guided vehicle system (AGV)

Video of the project

Zwei Metallkäfigwagen mit jeweils mehreren Gasflaschen auf blauen Rollenförderern, von denen einer gerade durch eine Türöffnung in eine Produktionshalle geschoben wird.
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Linde - Gas-Füllwerk in Marl - Intralogistikanlage von Unitechnik
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Case Study - Linde Gas