The most modern catering company in Europe
Logistics for trolleys, crockery, drinks, ...
Unitechnik was commissioned as general contractor for the "Logistics Systems" package. The largest single unit in this package is the automatic small parts warehouse (AKL) for crockery. At the end of the dishwashing lines, the cleaned dishes packed in containers are identified at 4 feeding stations via image dialogs. The containers are automatically transported and stored in the small parts warehouse via lifts and roller conveyors. The crockery is retrieved as required in the kitchen and in the trolley loading area. The kitchen is supplied automatically via lifts and roller conveyors. The trolley loading area is supplied via 41 flow channels of the miniload.
In addition, Unitechnik was commissioned as a subcontractor in the "electric monorail system" package (Schierholz) with the control and guidance technology. In the inbound area, the incoming trolleys are fed into the handling process at two EMS infeed stations. The trolleys are emptied and washed. They are then transported by EMS to various stations and loaded for the next flight: duty-free items, blankets, headphones, drinks and, of course, food.
Scope of services Unitechnik:
General contractor for the package
"Logistics systems" and subcontractor for the package
"Electric monorail system"
Control technology:
7 x PLC S7-400
EMS vehicle control with decentralized
speed and distance control
Material flow computer:
UniWare with AKL inventory management,
transport planning and control
Microsoft cluster server with Oracle database
13 industrial PCs
Plant visualization and statistics module with
Web browser interface
(additionally for rinsing lines, waste disposal, refrigeration technology)
Planning of the network infrastructure and IT hardware
Switchgear construction, installation, commissioning and training
Key figures
Logistics systems" service package:
- Automated small parts warehouse with
2500 storage locations
2 storage and retrieval machines
700 storage cycles per hour
300 m container conveyor system
suspended from the ceiling
- Drawer conveyor system for replenishment and cooling
- Pallet conveyor system for incoming goods
"Electric monorail system" (EMS) service package:
- 150 EMS vehicles
- 1600 m rails
- 71 switches
- 10 floor lifts
- 10 processing stations
